MHC Heavy Industrial Water Softener System

Designed for large, heavy industrial water softener applications. Individual tank capacity ranges from 1,200,000 grains to 5,400,000 grains with continuous flow rates of 100-1,150 GPM per tank. Tank diameters from 48″ to 96″ and service pipe connections from 3″ NPT to 8″ flange are available. Single tank, multi-tank parallel, twin alternating, triple alternating and quad industrial softener systems are available with a wide variety of timer and water meter controllers. Contact us information on larger tank sizes and custom sized industrial water softener  applications.

Features/Benefits

• Industrial softener grade epoxy lined and prime exterior finished carbon steel pressure vessels.  Non-ASME construction with 100-150 psig working pressure.
• High capacity, sulfonated polystyrene cation exchange resin in sodium-form.
• Galvanized, stainless steel or PVC face-piping assembly with cast iron, normally-open, “Y” pattern diaphragm control valves. Filters with service piping 6″ and larger utilize flanged carbon steel face-piping and double-acting butterfly service control valves.
• Pilot stager valve controller for automatic regeneration operation. Pre-wired in a NEMA-12 enclosure with an adjustable timeclock for regeneration initiation.
• Self-adjusting flow control to maintain accurate backwash rates.
• Pressure-compensated brine injector for correct brine flow and concentration.
• PVC media-retaining underdrain distribution system in either hub-radial or header-lateral configurations for minimal pressure drop and proper regeneration.
• Rigid, polyethylene or FRP brine tanks with wet-salt storage and water re-fill valves.

Optional Equipment

• ASME constructed, stamped, and certified pressure vessels for varying working pressures.
• “Safety Blue” finish painted vessel exteriors. Alternative colors are available.
• Mechanical automatic-reset water meters for volume initiated regeneration.
• Electronic water meters for volume initiated regeneration, flow display, and totalization.
• Twin alternating configurations with remote water meter (mechanical or electronic) and electro-mechanical controller for continuous soft water supply.
• ‘MX’ Electronic programmable cycle controllers for systems up to 3 softener tanks. Flexible system control for almost any configuration using timer or volume initiated regeneration. “Additive Flow Feature” for automatically bringing additional tanks on-line as service flow increases.
• Inlet/outlet pressure gauges and sample valves.
• Sch 80 PVC face-piping and thermo-plastic diaphragm valves (2-3″ service).
• Sch 80 PVC face-piping and butterfly valves (3-8″ service).
• 304/316 Stainless steel pressure vessels, face-piping, and internal distributors.
• Manual system valves for operator-performed regeneration cycle.
• Bulk brine storage vessels and brine pump skid systems.
• Programmable Logic Control (PLC) electrical packages.
• Skid mounted, pre-piped, and pre-wired systems (for single/multiple softeners).
• ‘SRS’ Salt Recycler System for 25% less salt consumption without loss in treated water quality. Requires additional control valves, enhanced stager controller, and modified brine tank.

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