Boiler Savings Calculator | Nancrede Engineering - Industrial Water

Nancrede Engineering's Response to COVID-19Read More

Boiler Savings Calculator

Reverse Osmosis – Dealkalizer – Split Stream Softener Boiler Energy Savings Guide & Calculator

How much boiler energy savings can you have? The Boiler Energy Savings Calculator below estimates how much energy, water and money can be saved by adding an industrial reverse osmosis, split stream softener or chloride dealkalizer system to your water treatment process in between your existing industrial softener and low to medium pressure boiler. It does not calculate chemical savings but boiler treatment chemicals use will be drastically reduced and chemical costs can be expected to decrease by 50-90%.

The Industrial Reverse Osmosis, Industrial Softener & Dealkalizer Water Savings Guide calculates the theoretical increased boiler cycles by removing TDS and alkalinity from the water. Running the boiler with less blow-down increases efficiency and reduces your boiler’s environmental impact saving water, energy, chemicals and money. Total Dissolved Solids (TDS) and alkalinity are greatly reduced by with the Reverse osmosis (RO) and split stream softener system while only alkalinity is reduced with a chloride dealkalizer. Reverse Osmosis water will yield the best quality water and the most boiler cycles.

Gallons Boiler Makeup Per Day:
Alkalinity (ppm CaCO3):
TDS (ppm CaCO3):
Dealkalizer Split Stream Reverse Osmosis

Operating Conditions
Existing Make Up (Gallons/day):
Average GPM (Based on 24hr usage:

Maximum Boiler Water Operating Limits
Alkalinity as CaCO3 (0-300 psi):
TDS as CaCO3 (0-300 psi):

Blowdown Savings
Current Number of Boiler Cycles of Concentration (Alkalinity):
Number of Boiler Cycles of Concentration with New System (Alkalinity):

Current Number of Boiler Cycles of Concentration (TDS):
Number of Boiler Cycles of Concentration with New System (TDS):

Water Savings Per Day (Gal):
Water Savings Per Year (Gal):

Water Cost Savings Per Day:  $  $  $
Water Cost Savings Per Year:  $  $  $

Sewer Cost Savings Per Day:  $  $  $
Sewer Cost Savings Per Year:  $  $  $

Fuel Cost Savings Per Day:  $  $  $
Fuel Cost Savings Per Year:  $  $  $

New Makeup - Gallons Per Day (Gal):
New Makeup - Gallons Per Minute (Gal):

Total Savings Per Year:  $  $  $


You may also find these calculators helpful:


Industrial Steel Softeners






Contact Us Now Get a Quote 888-569-2837