Split Stream Boiler Savings Calculator | Nancrede Engineering - Industrial Water

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Industrial Split Stream Softener Boiler, Energy and Water Savings Guide & Calculator

How much can be saved in industrial split stream water softener boiler energy? The Industrial Split Stream Water Softener Boiler Energy Savings Guide below estimates how much water, money, and energy can be saved by adding an Industrial Split Stream Water Softener system to your water treatment process. This would replace your existing industrial water softener. Chemical savings is not accounted for but boiler treatment chemical use will be drastically reduced. Chemical costs typically decrease by 50-60%.

The Industrial Split Stream Water Softener Savings Guide calculates theoretical increased boiler cycles by removing alkalinity and some TDS (Total Dissolved Solids) from the water. Running the boiler with less alkalinity and TDS reduces increases efficiency by reducing boiler blow-down. The net effect is reduction of your boiler’s environmental impact saving money, chemicals, energy & water. Alkalinity is reduced by around 90% as well as some TDS by the Industrial Split Stream Water Softener process. Water treated by the industrial split stream softener then will yield higher quality water and the more boiler cycles than sodium cycle industrial water softeners alone.


INPUTS
Gallons Boiler Makeup Per Day:
Alkalinity (ppm CaCO3):
TDS (ppm CaCO3):
 

Operating Conditions
Existing Make Up (Gallons/day):
Based on 24hr usage:

Maximum Boiler Water Operating Limits
Alkalinity as CaCO3 (0-300 psi):
TDS as CaCO3 (0-300 psi):

Blowdown Savings
Current Number of Boiler Cycles of Concentration (Alkalinity):
Number of Boiler Cycles of Concentration with New System (Alkalinity):

Current Number of Boiler Cycles of Concentration (TDS):
Number of Boiler Cycles of Concentration with New System (TDS):

Water Savings Per Day (Gal):
Water Savings Per Year (Gal):

Water Cost Savings Per Day:  $
Water Cost Savings Per Year:  $

Sewer Cost Savings Per Day:  $
Sewer Cost Savings Per Year:  $

Fuel Cost Savings Per Day:  $
Fuel Cost Savings Per Year:  $

New Makeup - Gallons Per Day (Gal):
New Makeup - Gallons Per Minute (Gal):

Total Savings Per Year:  $

 

Industrial Water Calculators

These industrial water calculators calculate total hardness, salt savings, boiler savings, and the appropriate size of industrial water softeners, industrial deionizers, and industrial reverse osmosis systems.

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